Proofa
Fermentation and proofing control
Hits the target rise every batch and hands the dough on with its predicted curve.
Proofa in detailDoughex is plant-edge AI for industrial bakeries. It reads the mixer, the proofer, the depositor and the oven, and keeps every batch on its recipe for weight, rise, colour and moisture, inside the limits your engineers set.
Design stage. We are looking for our first design-partner bakeries.
Bake profile
Tunnel oven, five zonesWhat Doughex connects to. Everything on this list is already on your floor. There is no new historian, no new HMI and no rip-and-replace.
The line in the order the dough sees it. At each step, this is what drifts on a normal shift and what Doughex holds steady.
A new flour lot absorbs water differently, and the floor is warmer at two in the afternoon than at six in the morning. The dough comes off the mixer over- or under-developed.
Dose-and-Mix agent, agent.dose_mix
Dough is alive. A fresher lot runs fast in the proofer, and today someone judges the rise by eye.
Ships in Proofa
The oven is the biggest energy line in the plant, and it runs on a fixed profile. Under-bake and over-bake both end up as downgrade.
A loaf that leaves the cooler warm slices badly and sweats in the bag. Cooling sets the moisture the shelf life depends on.
Bake-and-Cool and Quality-and-Shelflife agents
Shape, size and crumb faults show up at the slicer, long after the step that caused them.
Inspection by Vizra
Seal and fill faults and foreign bodies are the escapes that become recalls. Pans, trays and packs are moved by hand on lines that never stop.
Vizra with the Robot-and-Handling agent
Bakers say golden brown. Vizra and Ovenix turn it into a colour the line can measure, so every loaf is judged against the same target at oven exit, not against whoever is on shift.
One loaf off colour is a reject. A run of them drifting pale is an oven telling you something. Vizra flags the loaf, and the drift goes back to the oven agent as a correction, with the frame attached to the lot record.
Foreign-body candidates are verified against your metal and X-ray readings. The reject interlock stays the plant's.
Design targets from the GPU utilisation plan, not measured results.
Depositors overshoot so nothing goes out underweight, and the extra dough leaves the plant free, one loaf at a time. Gramex predicts portion weight continuously so the portion can sit at the minimum safe margin above declared weight.
Portion weight
GramexIllustrative shapes, not plant dataBaseline measured in observe mode
Measured as grams per unit above declared weight, and dollars per shift, with the underweight rate alongside.
Ships in Gramex
Measured as colour and moisture variance, energy per unit and downgrades avoided.
Ships in Ovenix
Measured as rise variance against the target curve, and the waste it causes.
Ships in Proofa
Measured as escape rate, downgrade, and rejects attributed to cause.
Ships in Vizra
No result is claimed here. Each number comes from your own checkweighers, meters and QA records, and is measured when the pilot runs.
Five products, one for each stage that loses the most, sharing one plant-edge runtime, one audit log and one lot genealogy. Start with any one of them.
Fermentation and proofing control
Hits the target rise every batch and hands the dough on with its predicted curve.
Proofa in detailDepositing and giveaway control
Trims the divider in real time, with the underweight guardrail armed.
Gramex in detailOven colour, bake, moisture and energy
Holds colour, bake and moisture to spec while cutting energy per unit.
Ovenix in detailInline defect and foreign-body vision
Catches defects and foreign bodies before they leave, and feeds causes back to the line.
Vizra in detailAs-baked product digital twin
Tries the profile for quality, weight and takt before the run starts.
Bakesim in detailThree people in an industrial bakery have their week changed by Doughex. Each of them has to be able to sign off on what it does.
Buys it
Owns rate, quality, waste, giveaway, yield, energy and food safety. Wants a bakery that holds spec at a higher rate with fewer interventions, and a number that justifies the spend.
Runs it
Owns recipes, dough development, proof and oven profiles, and process windows. Approves and corrects the agents in recommend mode, and those corrections train the models.
Approves it
Owns HACCP, FSMA, BRCGS, ISO 22000 and allergen conformance, and lot genealogy. Needs every action grounded, cited and written to an immutable record.
There are no customer quotes on this site yet. Design partners will speak for themselves when they choose to.
Start on one line with one measured baseline. Add lines, modules, sites and autonomy as the number holds.
Line
$13,000 per mixing, proofing or baking line, per monthDough, proof or bake control, or inspection, on one line. For bakeries proving ROI on the first workflow.
Plant
$85,000 per plant, per monthThe whole bakery, from dose and mix to robotic handling, with the Bakesim twin.
Enterprise
Custom land $600k to $8M a yearBakery groups standardising across sites, with custom recipe, product and tolerance models.
The questions plant teams ask first. More in the full FAQ.
Only at the autonomy level your plant has set, and only to an explicit allow-list of low-risk loops inside explicit limits. Every design partner starts in observe mode, where Doughex predicts and writes nothing. Recommend mode follows, where a process engineer approves each move. Bounded autonomy on oven, depositing and inspection loops comes after the food-safety and ROI gates agreed up front.
Critical control points are not optimisation variables. The bake kill step, metal detection and X-ray reject interlocks, allergen changeover and release decisions stay with your HACCP plan and your people. Doughex verifies readings, writes them to an immutable audit log and attaches them to the lot genealogy. It supports HACCP, FSMA, BRCGS, ISO 22000 and allergen records; it is not a certification and does not replace your plan.
Doughex sits above your existing automation as a supervisory layer. If it stops, the line keeps running on its current PLC and SCADA control and the interlocks it already has. A Doughex outage degrades the bakery to the way it runs today, not to a stop.
The first phase is observe mode on one line: Doughex reads your sensors, PLC history, QA checks and MES while you run the line as usual, and we measure its predictions against your own checkweigher, colour and moisture checks. Recommendations start when accuracy is proven against that baseline, and improve as plant-specific history and engineer corrections accumulate.
Recipes, product specs, tolerance models and customer specs are tenant-scoped and never used to train another customer's models. Retrieval is multi-tenant isolated and permission-aware. On-prem deployment is available for bakeries protecting sensitive recipes or private-label specs.
You are, the same as with any control strategy. That is why every write is policy-checked, bounded, logged and reversible, every output carries a citation to the recipe or procedure it relied on, and anything above your threshold waits for a named approver. The audit log records the request, the reasoning, the limits applied and the human decision.
As a design partner, on one line, with one hard metric: giveaway in grams per unit, energy per unit through the oven, downgrade and waste from under- or over-bake, or foreign-body and defect escapes. We instrument the line in observe mode, measure the baseline, move to recommend mode when accuracy is proven, and expand only when the number holds.
Full multi-module autonomy across the whole bakery, long-tail integrations beyond the design partners' stacks, and self-serve onboarding. The first release is one wedge workflow, its connectors, the agent loop with human checkpoints, the review console and the food-safety audit log.
Pick a mixing, proofing or baking line and the number that hurts most: giveaway, energy per unit, rise variance or escapes. Observe mode shows you that number before anything is written.
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