Every batch, baked to the card.

Doughex is plant-edge AI for industrial bakeries. It reads the mixer, the proofer, the depositor and the oven, and keeps every batch on its recipe for weight, rise, colour and moisture, inside the limits your engineers set.

Design stage. We are looking for our first design-partner bakeries.

Bake profile

Tunnel oven, five zones
Illustrative bake profile Oven air temperature steps through five zones while the loaf core temperature rises steadily and crosses the kill-step line late in zone four. Illustrative, not plant data. Z1Z2 Z3Z4 Z5 200°C100°C kill step, from your HACCP plan oven air loaf core enters ovenexits oven
Held by Ovenix, checked by VizraIllustrative, not plant data
Serves
One line to start
Prep
Observe mode, nothing written
Bake
Recommend, then bounded autonomy
Yield
One number, measured against your baseline

Ingredients

What Doughex connects to. Everything on this list is already on your floor. There is no new historian, no new HMI and no rip-and-replace.

  • PLC & SCADAMixers, proofers, dividers and depositors, ovens, coolers and slicersSetpoint reads and guarded writes. Interlocks stay untouched.
  • Inline sensingCheckweighers, inline moisture and NIR, thermal cameras, dough height, temperature and humidityA continuous read of product and process state.
  • Safety detectionMetal detectors and X-ray systemsRead and verified. Reject interlocks stay the plant's.
  • Bakery MESOrders, recipes, product specs, lot genealogy, allergen statusTargets come in, release records go out.
  • VisionCamera stations at oven exit, cooler exit, slicer and packagingFrames, defect events and reject commands.
  • Energy metersPlant and oven-level gas and electricityHard constraints for the oven profile and the schedule.
  • Robot cellsDepanning, tray transfer and packagingPerception and motion for pans, trays and packs.

Method

The line in the order the dough sees it. At each step, this is what drifts on a normal shift and what Doughex holds steady.

  1. Mix

    A new flour lot absorbs water differently, and the floor is warmer at two in the afternoon than at six in the morning. The dough comes off the mixer over- or under-developed.

    Dose-and-Mix agent, agent.dose_mix

    Holds
    Hydration, mix energy, dough temperature and development time
    Reads
    The flour lot in the silo and the conditions on the floor
  2. Proof

    Dough is alive. A fresher lot runs fast in the proofer, and today someone judges the rise by eye.

    Ships in Proofa

    Holds
    Rise and volume on the target curve, by trimming proofer humidity and dwell
    Reads
    Inline height, temperature, humidity and CO₂
  3. Bake

    The oven is the biggest energy line in the plant, and it runs on a fixed profile. Under-bake and over-bake both end up as downgrade.

    Ships in Ovenix, rehearsed on Bakesim

    Holds
    Colour, bake and moisture to spec at the lowest energy per unit that keeps quality
    Never
    Thins the kill-step margin
  4. Cool

    A loaf that leaves the cooler warm slices badly and sweats in the bag. Cooling sets the moisture the shelf life depends on.

    Bake-and-Cool and Quality-and-Shelflife agents

    Holds
    Cooling to target before the slicer, with weight, moisture and texture tracked against shelf-life
  5. Slice

    Shape, size and crumb faults show up at the slicer, long after the step that caused them.

    Inspection by Vizra

    Watches
    Colour, shape, size and holes at line speed
    Traces
    Each reject back to the step that caused it
  6. Pack

    Seal and fill faults and foreign bodies are the escapes that become recalls. Pans, trays and packs are moved by hand on lines that never stop.

    Vizra with the Robot-and-Handling agent

    Watches
    Seal and fill faults, with metal and X-ray readings verified
    Records
    Every lot to its genealogy, in an immutable log

Golden, by number

Bakers say golden brown. Vizra and Ovenix turn it into a colour the line can measure, so every loaf is judged against the same target at oven exit, not against whoever is on shift.

under-bakedover-baked
Illustrative oven-exit camera frame Five loaves on the oven band. Three are marked in spec, one pale loaf is marked under-baked, and one has a flagged foreign-body candidate sent for reject. in spec in spec under-baked in spec foreign body? reject sent oven exit, camera 2
Illustrative framePale loaf fed back to the oven agent

What the camera does with a pale loaf

One loaf off colour is a reject. A run of them drifting pale is an oven telling you something. Vizra flags the loaf, and the drift goes back to the oven agent as a correction, with the frame attached to the lot record.

Foreign-body candidates are verified against your metal and X-ray readings. The reject interlock stays the plant's.

  • <100 msreject decision at the plant edge
  • 10–60frames per second per station, by station
  • 8–24synchronised cameras on a high-speed line

Design targets from the GPU utilisation plan, not measured results.

Yield, gram by gram

Depositors overshoot so nothing goes out underweight, and the extra dough leaves the plant free, one loaf at a time. Gramex predicts portion weight continuously so the portion can sit at the minimum safe margin above declared weight.

Portion weight

Gramex
Illustrative portion-weight distribution Today the portions spread widely and sit well above declared weight. The Gramex target is a narrower spread just above an underweight guardrail. The gap between the two centres is the giveaway a pilot measures. giveaway declared underweight guardrail target today heavier

Illustrative shapes, not plant dataBaseline measured in observe mode

  • Giveaway on depositing and dividing

    Measured as grams per unit above declared weight, and dollars per shift, with the underweight rate alongside.

    Ships in Gramex

  • Downgrade from under- and over-bake

    Measured as colour and moisture variance, energy per unit and downgrades avoided.

    Ships in Ovenix

  • Dense or collapsed product

    Measured as rise variance against the target curve, and the waste it causes.

    Ships in Proofa

  • Escapes

    Measured as escape rate, downgrade, and rejects attributed to cause.

    Ships in Vizra

No result is claimed here. Each number comes from your own checkweighers, meters and QA records, and is measured when the pilot runs.

The recipe box

Five products, one for each stage that loses the most, sharing one plant-edge runtime, one audit log and one lot genealogy. Start with any one of them.

Proofa

Fermentation and proofing control

Hits the target rise every batch and hands the dough on with its predicted curve.

Proofa in detail

Gramex

Depositing and giveaway control

Trims the divider in real time, with the underweight guardrail armed.

Gramex in detail

Ovenix

Oven colour, bake, moisture and energy

Holds colour, bake and moisture to spec while cutting energy per unit.

Ovenix in detail

Vizra

Inline defect and foreign-body vision

Catches defects and foreign bodies before they leave, and feeds causes back to the line.

Vizra in detail

Bakesim

As-baked product digital twin

Tries the profile for quality, weight and takt before the run starts.

Bakesim in detail

Who signs the recipe

Three people in an industrial bakery have their week changed by Doughex. Each of them has to be able to sign off on what it does.

Buys it

Plant or Operations Director

Owns rate, quality, waste, giveaway, yield, energy and food safety. Wants a bakery that holds spec at a higher rate with fewer interventions, and a number that justifies the spend.

Runs it

Bakery or Process Engineer

Owns recipes, dough development, proof and oven profiles, and process windows. Approves and corrects the agents in recommend mode, and those corrections train the models.

Approves it

Quality and Food-Safety Manager

Owns HACCP, FSMA, BRCGS, ISO 22000 and allergen conformance, and lot genealogy. Needs every action grounded, cited and written to an immutable record.

There are no customer quotes on this site yet. Design partners will speak for themselves when they choose to.

The order ticket

Start on one line with one measured baseline. Add lines, modules, sites and autonomy as the number holds.

Line

$13,000 per mixing, proofing or baking line, per month

Dough, proof or bake control, or inspection, on one line. For bakeries proving ROI on the first workflow.

  • One line, one agent module
  • Plant-edge inference node
  • Review console, audit log and genealogy
Start a pilot

Plant

$85,000 per plant, per month

The whole bakery, from dose and mix to robotic handling, with the Bakesim twin.

  • All nine agents and the orchestrator
  • Defect-to-cause feedback across the line
  • Whole-plant lot genealogy
Talk to us

Enterprise

Custom land $600k to $8M a year

Bakery groups standardising across sites, with custom recipe, product and tolerance models.

  • Multi-site plant-edge fleet
  • SLAs and dedicated support
  • On-prem or private cloud
Contact us
Annual prepay15 to 20% off for paying a year ahead.
Multi-yearEnterprise agreements with usage ramps.
Outcome shareA share of measured yield, waste, giveaway or energy gains.
UsagePer batch, line or action above plan limits.

Full pricing

Baker's notes

The questions plant teams ask first. More in the full FAQ.

Only at the autonomy level your plant has set, and only to an explicit allow-list of low-risk loops inside explicit limits. Every design partner starts in observe mode, where Doughex predicts and writes nothing. Recommend mode follows, where a process engineer approves each move. Bounded autonomy on oven, depositing and inspection loops comes after the food-safety and ROI gates agreed up front.

Bring us one line and one number.

Pick a mixing, proofing or baking line and the number that hurts most: giveaway, energy per unit, rise variance or escapes. Observe mode shows you that number before anything is written.