Equipment OEMs
Mixing, proofing, makeup and depositing, oven and inspection vendors shipping Doughex-ready autonomy on their machines.
Industrial bakeries buy from the equipment OEMs, MES vendors, sensing suppliers and integrators they already work with. Doughex's distribution thesis is to ship through them: mixing, proofing, oven and inspection vendors shipping Doughex-ready autonomy.
Illustrative scenario: Plant run · one bread line, flour-lot change at the silo · shared oven. Not a measured run.
Mixing, proofing, makeup and depositing, oven and inspection vendors shipping Doughex-ready autonomy on their machines.
Bakery MES, PLC and SCADA vendors whose systems carry the recipes, orders and genealogy Doughex reads and writes.
Checkweigher, moisture, metal-detection, X-ray and camera suppliers whose streams Doughex fuses at the plant edge.
Design partners who run the first lines and shape the product; distribution compounds through the bakers who prove it.
Built for
Bakery types, not customers. Doughex has no plant connected yet and is recruiting its first design partners.
Stated as intent. No partner agreements are signed yet.
Mixers, proofers, depositors, ovens and inspection stations shipped with the connectors, tags and limits Doughex needs, so a bakery can start in observe mode on day one.
Orders, specs and recipes read from the MES; audit log and lot genealogy written back, with the MES remaining the system of record.
Checkweigher, moisture, colour, metal-detection, X-ray and camera streams fused on the plant-edge node into one product and inspection state.
Every Doughex run is an ordered, inspectable sequence. This is run_scn_01, an illustrative scenario: Plant run · one bread line, flour-lot change at the silo · shared oven. Scenario complete · every stage inside spec · one human approval at the oven.
Plant Orchestrator · Pulled the product spec, the recipe, the HACCP plan with its bake kill-step and metal-detection control points, the allergen status of the line and the new flour lot's certificate from MES and the lab system; locked the target envelope for the run.
Plant Orchestrator · Simulated 24 candidate profiles across mix, proof, deposit and oven on the Bakesim as-baked twin for the new flour lot; ranked them on colour and moisture margin, weight margin, energy per unit and takt, and discarded every candidate that thinned the bake kill-step margin.
Dose-and-Mix · Adjusted hydration and mix energy for the new lot's absorption so dough temperature and development landed on target; dough state was handed to the proofer with its predicted rise curve.
Ferment-and-Proof · Predicted the rise curve from inline height, temperature, humidity and CO2, then trimmed proofer humidity and dwell so rise and volume landed on target instead of running fast on the fresher lot.
Makeup-and-Deposit · Fused checkweigher readings with dough state and divider feedback and trimmed the divider in real time so portion weight sat at the minimum safe margin above the declared weight, with the underweight guardrail armed.
Plant Orchestrator · The twin's lowest-energy candidate wanted a zone-three temperature outside the site's bounded envelope. Held for the shift process engineer, who approved the step with a tighter colour alarm.
Bake-and-Cool · Ran the oven against the twin's colour and moisture prediction; stepped zone temperatures and band speed toward the minimum-energy profile while predicted crust colour and crumb moisture stayed inside spec and the core-temperature kill step was verified on every reading.
Defect-and-Inspect · 12 camera streams at oven exit, cooler exit and packing at the plant edge: colour, shape, holes, cracks, foreign-body and seal checks on every unit; two pale-top rejects were attributed to a draught at zone one and the oven agent was notified.
Robot-and-Handling · Robotic depanning, tray transfers and packaging handling paced to the line, with rejected units diverted off the belt and the safe zone around each cell monitored.
Quality-and-Conformance · Lot released: flour lot, recipe, mix and proof setpoints, portion weights, oven profile, kill-step readings, inspection rejects and every human decision written to the genealogy and checked against spec and the HACCP plan.
Dough is alive and the lines never stop, so perception has to be local and fast. Doughex runs GPU inference at the plant edge and keeps training, simulation and optimisation in the cloud, in a private cloud or on-prem. Items marked planned are on the roadmap, not running.
8 to 24 cameras per line plus inline moisture, weight, thermal and metal or X-ray streams. Design target: sub-100 ms reject decisions, 10 to 60 FPS per station, offline-tolerant operation at the plant edge.
Bake-prediction, defect, weight, shelf-life and bakery-reasoning models behind one orchestrator, with version routing by product, line and station. Plants run many lines, SKUs and models at once.
Vision, time-series, multimodal and bakery-process models fine-tuned from batch telemetry, images, engineer corrections and lab outcomes. Initial design target: 50 to 200 GPU-hours per product family per release.
GPU-accelerated oven CFD, proof heat and humidity dynamics, dough rheology and deformation, and robot cells, run as-baked before the run to find quality-safe, low-energy profiles.
Rare foreign-body, under- and over-bake, blistering, cracked-top, hole, deformation and seal or fill scenarios, generated with domain randomisation and validated against real plant events before use.
Oven and changeover scheduling, energy allocation across zones and lines, proof dwell allocation and line balancing, recomputed on the GPU when the line is disrupted.
Pan loading and unloading, tray transfers, reject diversion and packaging handling, with perception and motion policies built in Isaac Sim before they touch the line.
Doughex reads and writes through the systems already on the floor. No parallel historian, no new HMI, no rip-and-replace. Connectors are built against each design partner's stack first; long-tail integrations are out of scope for the first release.
PLC and SCADA of mixers, proofers, dividers and depositors, ovens, coolers and slicers
Setpoint reads, guarded writes, interlocks untouched
Checkweighers, inline moisture and NIR, thermal cameras, dough height, temperature and humidity
Continuous product and process state
Metal detectors and X-ray systems
Read and verified; reject interlocks stay the plant's
Orders, recipes, product specs, lot genealogy, allergen status
Targets in, release records out
Multi-camera stations at oven exit, cooler exit, slicer and packaging
Frames, defect events, reject commands
Plant and oven-level gas and electricity meters
Hard constraints for the oven profile and schedule
Isaac-driven depanning, tray transfer and packaging cells
Perception and motion for pans, trays and packs
SSO and role-based access; SOC 2 on the roadmap
Named approvers, scoped roles
Doughex writes to production equipment in a food plant. Every capability is scoped, every write is policy-checked, every output is cited, and every action is written to an append-only audit log the plant owns.
| Item | Scope | Status |
|---|---|---|
| SOC 2 Type I | Cloud control plane | QUEUED Roadmap, first 6 months |
| SOC 2 Type II | Cloud control plane | QUEUED Roadmap, 6 to 12 months |
| HACCP · FSMA · BRCGS · ISO 22000 · allergen | Grounding and record-keeping | RUNNING Design basis for retrieval and the audit log |
| Per-tenant isolation | Data, memory, models | RUNNING Design rule |
| On-prem deployment | Recipe-sensitive bakeries | RUNNING Design option |
Doughex supports your food-safety records. It is not a certification and it does not replace your HACCP plan.
One policy model, one audit trail and one set of yield, waste, giveaway and energy benchmarks across every bakery in the group, with each site's recipes and tolerance models kept private to that site.
The questions plant directors, process engineers and quality managers ask in the first meeting.
Only at the autonomy level your plant has set, and only to an explicit allow-list of low-risk loops inside explicit limits. Every design partner starts in observe mode, where Doughex predicts and writes nothing. Recommend mode follows, where a process engineer approves each move. Bounded autonomy on oven, depositing and inspection loops comes after the food-safety and ROI gates agreed up front.
Critical control points are not optimisation variables. The bake kill step, metal detection and X-ray reject interlocks, allergen changeover and release decisions stay with your HACCP plan and your people. Doughex verifies readings, writes them to an immutable audit log and attaches them to the lot genealogy. It supports HACCP, FSMA, BRCGS, ISO 22000 and allergen records; it is not a certification and does not replace your plan.
Doughex sits above your existing automation as a supervisory layer. If it stops, the line keeps running on its current PLC and SCADA control and the interlocks it already has. A Doughex outage degrades the bakery to the way it runs today, not to a stop.
The first phase is observe mode on one line: Doughex reads your sensors, PLC history, QA checks and MES while you run the line as usual, and we measure its predictions against your own checkweigher, colour and moisture checks. Recommendations start when accuracy is proven against that baseline, and improve as plant-specific history and engineer corrections accumulate.
Recipes, product specs, tolerance models and customer specs are tenant-scoped and never used to train another customer's models. Retrieval is multi-tenant isolated and permission-aware. On-prem deployment is available for bakeries protecting sensitive recipes or private-label specs.
You are, the same as with any control strategy. That is why every write is policy-checked, bounded, logged and reversible, every output carries a citation to the recipe or procedure it relied on, and anything above your threshold waits for a named approver. The audit log records the request, the reasoning, the limits applied and the human decision.
As a design partner, on one line, with one hard metric: giveaway in grams per unit, energy per unit through the oven, downgrade and waste from under- or over-bake, or foreign-body and defect escapes. We instrument the line in observe mode, measure the baseline, move to recommend mode when accuracy is proven, and expand only when the number holds.
Full multi-module autonomy across the whole bakery, long-tail integrations beyond the design partners' stacks, and self-serve onboarding. The first release is one wedge workflow, its connectors, the agent loop with human checkpoints, the review console and the food-safety audit log.
If you sell to industrial bakeries, the first conversation is about one of their lines.
↑↓ navigate↵ openesc close